Ultrasonic & Material Testing

    Ultrasonic Testing — Carbon (CFRP)

    Carbon (CFRP) behaves acoustically very differently from steel or aluminium. Ultrasonic inspection on CFRP is possible but requires specific methods, suitable transducers and well-founded interpretation — the focus is not wall thickness itself but delaminations, voids and bond-line defects.

    Suitable use cases

    On yachts we use ultrasonic on CFRP mainly to detect delaminations between plies, voids, bond defects on glue lines and impact damage that looks unremarkable but affects strength. Typical fields: sandwich CFRP hulls and decks, carbon rigs (masts, booms, spinnaker poles), carbon rudders, individual highly loaded structures.

    Methodological limits

    Unlike metallic thickness measurement, a single "residual thickness" rarely makes sense on CFRP. Validity depends strongly on lay-up (monolithic vs. sandwich, core, ply count), bond lines and access. In some constructions complementary methods — thermography, tap-test, endoscopy, in rare cases core samples — are more informative than ultrasonic alone.

    We communicate these limits openly before commissioning. A blanket "carbon ultrasonic" without a target is rejected on purpose.

    Procedure

    We define a clear inspection target with you (impact location after collision, mast transition, suspected voids in a deck section), choose suitable transducers and frequencies, document findings with photos and sketches/plans and classify the results. If needed we coordinate repair planning with yard or rigger.

    Related testing

    For steel hulls see ultrasonic steel hull measurement, for aluminium see ultrasonic aluminium hull measurement. On rigs the inspection combines well with a rig check.

    Related services

    Frequently asked questions

    Is "thickness measurement" possible on carbon?
    A classic metallic-style thickness reading is rarely meaningful on CFRP. Ultrasonic is mainly used to detect delaminations, voids and bond defects.
    When should I have carbon inspected?
    After impacts, groundings, unusual load events, before purchasing a carbon yacht or in case of visible anomalies.
    Which methods complement ultrasonic?
    Depending on the part: thermography, tap-test, endoscopy, targeted visual / functional inspection.
    Do you issue a written report?
    Yes — with inspection target, methodology, results, photos and classification, usable for insurance and yard.

    Request carbon inspection

    Describe vessel/part, lay-up and reason — we check whether ultrasonic is the right tool here and which alternatives apply.