Ultrasonic & Material Testing

    Ultrasonic Hull Thickness Measurement — Steel

    We measure residual steel hull thickness with calibrated multi-echo ultrasonic equipment, documenting actual material substance without destroying intact coatings and independent of cosmetic appearance.

    What is hull thickness measurement on steel?

    Ultrasonic thickness measurement is the established non-destructive method to determine the actual steel thickness of a hull. A transducer sends an ultrasonic pulse; the travel time to the rear-wall echo is converted into material thickness.

    We work exclusively in multi-echo mode with twin-crystal probes, which allows measurement through intact coatings — paint, antifouling, sealants — without removing them across large areas.

    When is the measurement useful?

    Typical reasons:

    • Pre-purchase surveys of older steel yachts (recommended from ~15 years)
    • Periodic checks during yard stays
    • Suspected corrosion, pitting or material loss
    • Class / insurance requirements that demand residual thickness records
    • Before major refits, conversions or deck work

    Procedure and deliverables

    We measure a defined grid on the underwater hull, stern tubes, keel connection, waterline area and targeted risk zones (under stringers, behind tanks, bilges). Multiple readings per point; the lowest value is recorded.

    You receive a measurement report with grid plan, individual values, statistical evaluation, comparison to nominal thickness and a recommendation on next steps.

    Boundaries of the method

    Ultrasonic measurement documents material thickness — it does not replace visual assessment of welds, corrosion patterns or fittings. We combine it with classic survey work. For aluminium and carbon structures, see the dedicated pages.

    Frequently asked questions

    Does antifouling need to be removed?
    No. Multi-echo mode measures through intact coatings. Only heavily damaged or thickly built-up areas require local preparation.
    How many points are taken?
    Depends on vessel size and purpose. 150–400 points are typical on classic yachts; larger vessels accordingly more.
    How accurate are the readings?
    With calibrated equipment and twin-crystal probes, typical tolerance is ±0.1 mm. The device is calibrated on board material or reference blocks before each session.
    Is the measurement accepted by insurers?
    Yes. A documented thickness report is standard input for insurers and class societies.

    Request an ultrasonic measurement

    Send vessel type, year, location and reason — you will receive scope and fee for the measurement.