Ultrasonic & Material Testing

    Ultrasonic Hull Thickness Measurement — Aluminium

    On aluminium hulls we measure residual thickness and evaluate typical damage patterns such as pitting and galvanic corrosion. Methodically similar to steel measurement but requires adapted sound velocities, transducers and an understanding of typical aluminium corrosion.

    Why a specific method for aluminium?

    Aluminium hulls behave acoustically differently from steel: different sound velocity, different typical thicknesses (often 6–12 mm), different corrosion patterns. A plain "standard" steel-style measurement returns distorted values without adaptation.

    We calibrate the device on board material or reference blocks before each session, select the appropriate transducer and interpret readings against typical aluminium corrosion patterns.

    What we focus on

    Typical priorities:

    • Pitting around waterline, welds and stem areas
    • Galvanic corrosion at fittings, stern tubes, fasteners and dissimilar-metal parts
    • Weld transitions and heat-affected zones
    • Bilge / stringer areas, floors, tank undersides
    • Water systems with dissimilar metals in contact

    Procedure and deliverables

    As with steel we work in a defined grid and take multiple readings per point. You receive a report with grid plan, values, statistics and assessment. Where galvanic issues are suspected we review anode concept, bonding and electrical layout in passing, without independently rebuilding them.

    Cross-check with steel and carbon

    For mixed constructions or refits we combine the aluminium measurement with steel hull measurement and — if relevant — carbon ultrasonic testing.

    Frequently asked questions

    Is aluminium measured like steel?
    Methodically similar, but with adapted sound velocity, different transducer and attention to typical aluminium corrosion patterns.
    Through coatings?
    Yes, multi-echo mode measures through intact coatings. Damaged or thickly built-up areas are prepared locally.
    Can galvanic issues be detected?
    We can identify typical damage patterns and indicate galvanic causes. Full electrical diagnosis of the whole system is not part of the measurement but can be recommended separately.
    Which standard?
    Measurements follow accepted standards for ultrasonic thickness gauging. The methodology used is documented transparently in the report.

    Request an aluminium measurement

    Vessel type, year, mooring and reason — you will receive scope and fee.